Technical Specifications

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Cross section PTFE, or Polytetrafluoroethylene, is a synthetic polymer commonly used as a coating for non-stick pots and pans. It is the slipperiest substance known to man, and is said to be the only surface to which a gecko cannot stick. Although Bowden tubes can be made from several different polymers, PTFE is generally considered the best because of its high melting point and low coefficient of friction.

1.75mm Bowden tubing, because of its small diameter, is made with an expensive paste extrusion process. Very precise equipment is needed to obtain a consistent shape and internal diameter. Additives such as colorant are difficult, because the PTFE doesn't readily want to mix with anything. Plain white PTFE is the cheapest and most common.

Our tubing is manufactured using the most sophisticated equipment currently available. It always comes out perfectly round, and the diameter stays as consistent as possible.

Our TL Bowden Tubing is made from pure virgin Japanese PTFE resin. This resin is not only translucent, it is also slightly softer and more flexible than average PTFE.

Just like filaments, Bowden tubes vary in their real-world diameters. Tubing is often labeled as having an inside diameter of 2.0mm. The measured diameter may vary, however, anywhere from 1.75 to 2.15. Our TL series tube, which is labeled as a nominal 2.0mm inner diameter runs between 1.95 and 2.05.

This makes it well suited for printing larger or uneven diameter filaments such as wood and metal flake filaments. Higher end wood filaments especially have a tendency to be "chunky," containing large bits of real wood.

Our XS Bowden Tubing is also made from the highest quality pure virgin Japanese PTFE, and formed using the paste extrusion process. However, we have added a "Secret Sauce" which lowers the coefficient of friction. This additive also makes the tubing opaque.

Our XS tubing has a nominal internal diameter of 1.9mm, running from 1.85 to 1.95. This smaller diameter makes it ideal for printing flexible filaments, because there is no room for the filament to bind up inside the tube. The low friction coefficient allows any filament to glide through the tube with ease.

Data Sheet

  Opaque White PTFE Translucent White PTFE TL Series Light Blue XS Series Dark Blue
Additives None None Blue Color Blue Color and Secret High Performance Additive Mixture
Best For Chunky Filaments No No Yes Maybe
Best For Flexible Filaments No No No Yes
Can See Through No Yes Yes No
Pulling Friction 1.0 0.9 0.8 0.8
Color White White, Translucent Blue, Translucent Dark Blue
Density (kg/m3) 2100-2200 2100-2200 2100 +/-100 2300 +/-100
Hardness 58-62 58-62 55 60-65
Inner Diameter (mm) > 2.0 > 2.0 2.0 +/- 0.05 1.9 +/- 0.05
Linear Thermal Expansion at 250 °C 3.4-3.6% 3.4-3.6% 3.4-3.6% 2.2-3.3%
Material Cheapest PTFE Better PTFE Highest Quality Pure Virgin PTFE Highest Quality Pure Virgin PTFE
Melting Point (°C) as low as 220 around 260-327 around 340 around 340
Outer Diameter about 4 mm about 4 mm 4.075 +/- 0.025 3.995 +/-0.025
Roundness (ϵ) Variable Variable < 0.1 < 0.1
Stiffness High High Medium Medium High
Thermal Conductivity (W/m-k) 0.25 0.25 0.25 0.25
Wear Rate (gm/s) 0.01 0.01 0.01 0.01
Young's Modulus (GPa) <0.50 <0.50 0.50 0.532

Pulling Friction is calculated as the average force required to pull 1.2 meters of 1.75mm PLA filament through 1 meter of tubing at a constant speed, relative to 1 meter of cheap white reference tubing. Note that although we observed the friction of the TL series to be about the same or even slightly lower than our XS series, it also has a larger internal diameter.
PTFE does not transition quickly from a solid to liquid, but acts as a glass, slowly softening. Temperatures were approximated by heating samples of all tubing simultaneously, observing how quickly each one began to deform.

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